PD7203 MATERIALS FOR PRODUCT DESIGN Syllabus | Anna University ME

Latest: TNEA 2014 Engineering Application Status, Counselling Date, Rank List

Anna University Syllabus - Anna University ME Syllabus

PD7203 MATERIALS FOR PRODUCT DESIGN Syllabus | Anna University ME Product Design and Development Second Semester Syllabus Regulation 2013. Below is the Anna University 2013 Regulation Syllabus for 2nd Semester for ME Product Design and Development, Textbooks, Reference books, Exam portions, Question Bank, Previous year question papers, Model question papers, Class notes, Important 2 marks, 8 marks, 16 marks topics.
It is applicable for all students admitted in the Academic year 2013-2014 onwards for all its Affiliated institutions in Tamil Nadu.

PD7203 MATERIALS FOR PRODUCT DESIGN L T P C 3 1 0 4

OBJECTIVES
To expose the students to the material aspects of Product design, Process modeling, design for
assembly and new material processing techniques.
OUTCOME:
On completion of the course the student will be able to
 understand the behavior of various metals and non-metals
 Learn about the selection of material for different applications
 Appreciate design for assembly
 Get exposure to the manufacturing processes in micro fabrication
UNIT I MATERIAL BEHAVIOR AND SELECTION 12
Elastic and Plastic deformation- Mechanism of Plastic deformation-yield stress and shear strength-
Perfect and Real crystals- Effect of strain rate and temperature on plastic behaviour- Super
plasticity- Deformation of non crystalline materials- Material selection- Cost and service
requirement- Recycling- Selection of material for mechanical properties- Strength, toughness and
fatigue- Material selection for durability and surface wear and Corrosion resistance- Functional
relation between materials and processing- Manufacturing characteristics of metals- Material
selection charts and other aids- material selection for aero, auto and nuclear application-Structural
Product analysis-End Use behavior – Tooling in product design- Case studies in material selection
.
UNIT II PROCESS MODELING AND PRODUCT DESIGN 9
Methods of analysis- Slab, slip line and upper bound solutions- Numerical methods- Effect of
Friction- Contact problem- Basic analysis of process- Forging, Drawing and sheet metal formingmachining-
Turning- modern materials- micro alloyed and dual phase steel- High strength low alloy
metals- Smart materials- Shape memory metals- Metallic Glasses- Nano Materials- Metal foams-
Properties and applications for product design.
UNIT III NON METALS AND MANUFACTURING 9
General properties and its importance of polymers- Thermal and electrical properties- mechanical
properties- Criteria for selection- Composite materials- fibers- Boron, glass, carbon, organic-
Ceramic and metallic fibres- - Matrix materials- Polymer, metal and ceramics- properties and
applications- Manufacturing methods of plastic products-Injection and blow moulding –Rotational
moulding-Compression moulding-Transfer moulding- layering of composites
13
UNIT IV PRODUCT DESIGN AND ASSEMBLY REQUIREMENTS 8
Structural product analysis- End use behaviour- Effect of tooling in product design- Design for
joining and assembling- Design for live hinges- Snap fits, design of corners, bushes and ribs-
Design considerations- New product design-Methods of decoration- Bonding and cementing
techniques- Thermal bonding- Machining of plastics- Parameters and effect- Case studies in
material selection with relevance to product design and development
UNIT V DEVELOPMENT IN MATERIALS PROCESSING 7
Micro fabrication technologies- Tool for micro fabrication- Diamond and high speed machining-
LIGA micro fabrication process- Multilayer X-ray lithography- Wire bonding packaging- Etching-
Wet and dry etching techniques- Typical application
T= 15, TOTAL: 60 PERIODS
**a Term Project must be given for Assessment – 3 (Compulsory)
TEXT BOOK
1. SeropeKalpakjian and Schmid- Manufacturing process for Engineering materials Pearson-
2005.
REFERENCES
1. Paul Degarmo, Black and Kohsher- Materials and processes in Manufacturing- Wiley Student
Edition- 9th Edition- 2005
2. Sami Franssile- Introduction to Micro Fabrication- John Wiley and Sons-UK 2004
3. HarfoldBelofsky- Plastic design and processing hand book, Hanser publication- 2005
4. Beck- Plastic Product Design- van NostrandReignhold 2nd Edition
5. Asbhay, Selection of Materials, El Sevier Publications, 2006