PD7202 PRODUCT AND PROCESS ENGINEERING TOOL Syllabus | Anna University ME

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Anna University Syllabus - Anna University ME Syllabus

PD7202 PRODUCT AND PROCESS ENGINEERING TOOL Syllabus | Anna University ME Product Design and Development Second Semester Syllabus Regulation 2013. Below is the Anna University 2013 Regulation Syllabus for 2nd Semester for ME Product Design and Development, Textbooks, Reference books, Exam portions, Question Bank, Previous year question papers, Model question papers, Class notes, Important 2 marks, 8 marks, 16 marks topics.
It is applicable for all students admitted in the Academic year 2013-2014 onwards for all its Affiliated institutions in Tamil Nadu.

PD7202 PRODUCT AND PROCESS ENGINEERING TOOL L T P C 3 0 0 3

OBJECTIVES
To study about the tools used for concept development, optimization, design verification, process
improvement and process control, bench marking and project management.
OUTCOME:
On completion of the course the student will be able to
 understand and apply the various tools used for design development analysis and
optimization.
 Learn about the various methodology for process improvement
 Use various statistical process control methods and control charts
 Appreciate the need for bench marking and project management
UNIT I TOOLS FOR CONCEPT DEVELOPMENT 9
Products division, Quality function Deployment, concept engineering –Tools for Design
Development: design failure mode and design analysis, Reliability prediction- Tools for Design
Optimization: The Taguchi Loss Function, Optimizing Reliability- Tools for Design Verification:
Reliability Testing.
UNIT II TOOLS FOR PROCESS IMPROVEMENT 9
Process improvement methodologies, The Deming Cycle-FADE-Basic tools for process
improvement: flow charts, run charts and control charts, check sheets, histograms, Pareto
diagrams, Cause and Effect Diagrams-Scatter Diagrams-Other tools for process improvement:
Kaizen Blitz, Poka-yoke (mistake proofing), process simulation-Engaging the work force in process
improvement.
UNIT III STATISTICAL PROCESS CONTROL 9
Quality control measurements-SPC Methodology-Process capacity evaluation- Control charts for
variables data-Special Control charts for variables data- Process Capability Evaluation- Control
Charts for Attributes- Summary of control charts construction chart, np-charts,c& u charts –
Designing control charts: sampling , size, frequency-SPC,ISO 9000:2000, AND SIX SIGMA-Pre
control- Measurement system Evaluation.
12
UNIT IV BENCHMARKING AND ESTABLISHING ENGINEERING SPECIFICATIONS 9
A Benchmarking Approach – Support tools for the benchmarking process: intended assembly cost
analysis, form diagram, trend analysis- Setting product specifications: Basic & Advanced method.
UNIT V PROJECT MANAGEMENT 9
Understanding and representing tasks: Tasks, charts- Baseline project planning –Accelerating
projects-project execution- Postmortem execution.
TORAL: 45 PERIODS
TEXT BOOK:
1. Product Design & Development, KARL T. ULRICH, STEVEN D. EPPINGER, TATA
McGRAW-HILL- 3rd Edition, 2003
REFERENCES:
1. Product Design Techniques in Reverse Engineering and New Product Development, KEVIN
OTTO & KRISTIN WOOD, Pearson Education (LPE),
2001.
2. The Management and control of Quality-6th edition-James R. Evens, William M
Lindsay Pub:son south-western(www.swlearning.com)