Anna University Syllabus - Anna University ME Syllabus
MF7203 THEORY OF METAL FORMING Syllabus | Anna University ME Manufacturing Engineering Second Semester Syllabus Regulation 2013. Below is the Anna University 2013 Regulation Syllabus for 2nd Semester for ME Manufacturing Engineering, Textbooks, Reference books, Exam portions, Question Bank, Previous year question papers, Model question papers, Class notes, Important 2 marks, 8 marks, 16 marks topics.It is applicable for all students admitted in the Academic year 2013-2014 onwards for all its Affiliated institutions in Tamil Nadu.
MF7203 THEORY OF METAL FORMING L T P C 3 0 0 3
AIM: To impart knowledge on plasticity, surface treatment for forming of various types of metal forming
process.
OBJECTIVES:
To study the basic concepts of metal forming techniques and to develop force calculation in metal
forming process.
To study the thermo mechanical regimes and its requirements of metal forming
UNIT I THEORY OF PLASTICITY 9
Theory of plastic deformation – Yield criteria – Tresca and Von-mises – Distortion energy – Stressstrain
relation – Mohr’s circle representation of a state of stress – cylindrical and spherical co-ordinate
system – upper and lower bound solution methods – Overview of FEM applications in Metal Forming
analysis.
UNIT II THEORY AND PRACTICE OF BULK FORMING PROCESSES 8
Analysis of plastic deformation in Forging, Rolling, Extrusion, rod/wire drawing and tube drawing –
Effect of friction – calculation of forces, work done – Process parameters, equipment used – Defects –
applications – Recent advances in Forging, Rolling, Extrusion and Drawing processes – Design
consideration in forming.
UNIT III SHEET METAL FORMING 8
Formability studies – Conventional processes – H E R F techniques – Superplastic forming
techniques – Hydro forming – Stretch forming – Water hammer forming – Principles and process
parameters – Advantage, Limitations and application
11
UNIT IV POWDER METALLURGY AND SPECIAL FORMING PROCESSES 9
Overview of P/M technique – Advantages – applications – Powder preform forging – powder rolling –
Tooling, process parameters and applications. - Orbital forging – Isothermal forging – Hot and cold
isostatic pressing – High speed extrusion – Rubber pad forming – Fine blanking – LASER beam
forming
UNIT V SURFACE TREATMENT AND METAL FORMING APPLICATIONS 9
Experiment techniques of evaluation of friction in metal forming selection – influence of temperature
and gliding velocity – Friction heat generation – Friction between metallic layers – Lubrication carrier
layer – Surface treatment for drawing, sheet metal forming, Extrusion, hot and cold forging.
Processing of thin Al tapes – Cladding of Al alloys – Duplex and triplex steel rolling – Thermo
mechanical regimes of Ti and Al alloys during deformation – Formability of welded blank sheet –
Laser structured steel sheet - Formability of laminated sheet.
TOTAL: 45 PERIODS
REFERENCES:
1. Helmi A Youssef, Hassan A. El-Hofy, Manufacturing Technology: Materials, Processes and
Equipment, CRC publication press, 2012.
2. SAE Transactions, Journal of Materials and Manufacturing Section 5, 1993-2007
3. Surender kumar, Technology of Metal Forming Processes, Prentice Hall India Publishers,2010
4. Marciniak,Z., Duncan J.L., Hu S.J., ‘Mechanics of Sheet Metal Forming’, Butterworth-Heinemann
An Imprint of Elesevier, 2006
5. Nagpal G.R., Metal Forming Processes- Khanna publishers, 2005.
6. Altan T., Metal forming – Fundamentals and applications – American Society of Metals, Metals
park, 2003
7. ASM Hand book, Forming and Forging, Ninth edition, Vol – 14, 2003
8. SHIRO KOBAYASHI, SOO-IK-oh-ALTAN, T,Metal forming and Finite Element Method, Oxford
University Press, 2001.
9. Proc. Of National Seminar on “Advances in Metal Forming” MIT, March 2000
10. Dieter G.E., Mechanical Metallurgy (Revised Edition II) McGraw Hill Co., 1988
11. ALTAN.T, SOO-IK-oh, GEGEL, HL – Metal forming, fundamentals and Applications, American
Society of Metals, Metals Park, Ohio, 1995.
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