ED7008 ADVANCED METAL FORMING TECHNIQUES Syllabus | Anna University ME Engineering Design Second Semester Syllabus Regulation 2013

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Anna University Syllabus - Anna University ME Syllabus

ED7008 ADVANCED METAL FORMING TECHNIQUES Syllabus | Anna University ME Engineering Design Second Semester Syllabus Regulation 2013. Below is the Anna University 2013 Regulation Syllabus for 2nd Semester for ME Engineering Design, Textbooks, Reference books, Exam portions, Question Bank, Previous year question papers, Model question papers, Class notes, Important 2 marks, 8 marks, 16 marks topics.
It is applicable for all students admitted in the Academic year 2013-2014 onwards for all its Affiliated institutions in Tamil Nadu.

ED7008 ADVANCED METAL FORMING TECHNIQUES L T P C 3 0 0 3

OBJECTIVES:
 To study the concepts of latest metal forming techniques and their applications in metal
forming industry.
 To study the thermo mechanical regimes and its requirements of metal forming
OUTCOME:
 The course would familiarize the students on the latest metal forming techniques and help
them decide on the suitable method to form the metals for various industrial applications.
UNIT I INTRODUCTION TO THEORY OF PLASTICITY AND FORMING 9
Theory of plastic deformation – Yield criteria – Tresca and Von-mises – Distortion energy – Stressstrain
relation – Mohr’s circle representation of a state of stress – cylindrical and spherical coordinate
system – upper and lower bound solution methods – thermo elastic Elasto plasticity –
elasto visco plasticity
UNIT II THEORY AND PRACTICE OF BULK FORMING PROCESSES 9
Analysis of plastic deformation in Forging, Rolling, Extrusion, rod/wire drawing and tube drawing –
Effect of friction – calculation of forces, work done – Process parameters, equipment used –
Defects – applications – Recent advances in Forging, Rolling, Extrusion and Drawing processes –
Design consideration in forming - Formability of laminated sheet - Overview of FEM applications in
Metal Forming analysis.
UNIT III SHEET METAL FORMING 9
Formability studies – Conventional processes – H E R F techniques – Superplastic forming
techniques – Hydro forming – Stretch forming – Water hammer forming – Principles and process
parameters – Advantage, Limitations and application
22
UNIT IV POWDER METALLURGY AND SPECIAL FORMING PROCESSES 9
Overview of P/M technique – Advantages – applications – Powder preform forging – powder rolling
– Tooling, process parameters and applications. - Orbital forging – Isothermal forging – Hot and
cold isostatic pressing – High speed extrusion – Rubber pad forming – Fine blanking – LASER
beam forming
UNIT V ELECTROMAGNETIC FORMING AND ITS APPLICATIONS 9
Electromagnetic Forming Process – Electro – Magnetic Forming Machines – Process Variables –
Coils and Dies – Effect of Resistivity and Geometry – EM tube and sheet forming, stamping,
shearing and welding – Applications – Finite Element Analysis of EM forming. TOTAL: 45 PERIODS
REFERENCES
1. Dieter G.E., Mechanical Metallurgy (Revised Edition II) McGraw Hill Co., 2004
2. Proceedings of International Workshop on EMFT 2010, Anna University
3. Altan T., Metal forming – Fundamentals and applications – American Society of Metals, Metals
park, 2003.
4. ASM Hand book, Forming and Forging, Ninth edition, Vol – 14, 2003
5. SHIRO KOBAYASHI, SOO-IK-oh-ALTAN, T,Metal forming and Finite Element Method, Oxford
University Press, 2001.
6. ALTAN.T, SOO-IK-oh, GEGEL, HL – Metal forming, fundamentals and Applications, American
Society of Metals, Metals Park, Ohio, 1983.
7. Marciniak,Z., Duncan J.L., Hu S.J., ‘Mechanics of Sheet Metal Forming’, Butterworth-
Heinemann An Imprint of Elesevier, 2006
8. Proc. Of National Seminar on “Advances in Metal Forming” MIT, March 2000
9. SAE Transactions, Journal of Materials and Manufacturing Section 5, 1993-2007