PD9223 MATERIALS FOR PRODUCT DESIGN SYLLABUS | ANNA UNIVERSITY ME PRODUCT DESIGN & DEVELOPMENT 2nd SEMESTER SYLLABUS REGULATION 2009 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY M.E PRODUCT DESIGN & DEVELOPMENT DEPARTMENT SECOND SEMESTER SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI, TRICHY, MADURAI, TIRUNELVELI, COIMBATORE), 2009 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2010
PD9223 MATERIALS FOR PRODUCT DESIGN** L T P C 3 1 0 4
UNIT I MATERIAL BEHAVIOR AND SELECTION 12
Elastic and Plastic deformation- Mechanism of Plastic deformation-yield stress and shear strength-Perfect and Real crystals- Effect of strain rate and temperature on plastic behaviour- Super plasticity- Deformation of non crystalline materials- Material selection- Cost and service requirement- Recycling- Selection of material for mechanical properties- Strength, toughness and fatigue- Material selection for durability and surface wear and Corrosion resistance- Functional relation between materials and processing- Manufacturing characteristics of metals- Material selection charts and other aids- material selection for aero, auto and nuclear application- Structural Product analysis-End Use behavior – Tooling in product design- Case
studies in material selection .
UNIT II PROCESS MODELING AND PRODUCT DESIGN 9
Methods of analysis- Slab, slip line and upper bound solutions- Numerical methods- Effect of Friction- Contact problem- Basic analysis of process- Forging, Drawing and sheet metal forming- machining- Turning- modern materials- micro alloyed and dual phase steel- High strength low alloy metals- Smart materials- Shape memory metals- Metallic Glasses- Nano Materials- Metal foams- Properties and applications for
product design.
UNIT III NON METALS AND MANUFACTURING 9
General properties and its importance of polymers- Thermal and electrical propertiesmechanical properties- Criteria for selection- Composite materials- fibers- Boron, glass, carbon, organic- Ceramic and metallic fibres- - Matrix materials- Polymer, metal and ceramics- properties and applications- Manufacturing methods of plastic products-Injection and blow moulding –Rotational mouding-Compression moulding-
Transfer moulding- layering of composites
UNIT IV PRODUCT DESIGN AND ASSEMBLY REQUIREMENTS 8
Structural product analysis- End use behaviour- Effect of tooling in product design- Design for joining and assembling- Design for live hinges- Snap fits, design of corners, bushes and ribs- Design considerations- New product design-Methods of decoration- Bonding and cementing techniques- Thermal bonding- Machining of plastics- Parameters and effect- Case studies in material selection with relevance to
product design and development
UNIT V DEVELOPMENT IN MATERIALS PROCESSING 7
Micro fabrication technologies- Tool for micro fabrication- Diamond and high speed machining- LIGA micro fabrication process- Multilayer X-ray lithography- Wire bonding packaging- Etching- Wet and dry etching techniques- Typical application
TOTAL 45 + 15 = 60 PERIODS
** a Term Project must be given for Assessment – 3 (Compulsory)
TEXT BOOK
1. Serope Kalpakjian and Schmid- Manufacturing process for Engineering materials Pearson- 2005.
REFERENCES
1. Paul Degarmo, Black and Kohsher- Materials and processes in Manufacturing- Wiley Student Edition- 9th Edition- 2005
2. Sami Franssile- Introduction to Micro Fabrication- John Wiley and Sons- UK 2004
3. Harfold Belofsky- Plastic design and processing hand book, Hanser publication- 2005
4. Beck- Plastic Product Design- van Nostrand Reignhold 2nd Edition
5. Asbhay, Selection of Materials, El Sevier Publications, 2006
PD9223 MATERIALS FOR PRODUCT DESIGN** L T P C 3 1 0 4
UNIT I MATERIAL BEHAVIOR AND SELECTION 12
Elastic and Plastic deformation- Mechanism of Plastic deformation-yield stress and shear strength-Perfect and Real crystals- Effect of strain rate and temperature on plastic behaviour- Super plasticity- Deformation of non crystalline materials- Material selection- Cost and service requirement- Recycling- Selection of material for mechanical properties- Strength, toughness and fatigue- Material selection for durability and surface wear and Corrosion resistance- Functional relation between materials and processing- Manufacturing characteristics of metals- Material selection charts and other aids- material selection for aero, auto and nuclear application- Structural Product analysis-End Use behavior – Tooling in product design- Case
studies in material selection .
UNIT II PROCESS MODELING AND PRODUCT DESIGN 9
Methods of analysis- Slab, slip line and upper bound solutions- Numerical methods- Effect of Friction- Contact problem- Basic analysis of process- Forging, Drawing and sheet metal forming- machining- Turning- modern materials- micro alloyed and dual phase steel- High strength low alloy metals- Smart materials- Shape memory metals- Metallic Glasses- Nano Materials- Metal foams- Properties and applications for
product design.
UNIT III NON METALS AND MANUFACTURING 9
General properties and its importance of polymers- Thermal and electrical propertiesmechanical properties- Criteria for selection- Composite materials- fibers- Boron, glass, carbon, organic- Ceramic and metallic fibres- - Matrix materials- Polymer, metal and ceramics- properties and applications- Manufacturing methods of plastic products-Injection and blow moulding –Rotational mouding-Compression moulding-
Transfer moulding- layering of composites
UNIT IV PRODUCT DESIGN AND ASSEMBLY REQUIREMENTS 8
Structural product analysis- End use behaviour- Effect of tooling in product design- Design for joining and assembling- Design for live hinges- Snap fits, design of corners, bushes and ribs- Design considerations- New product design-Methods of decoration- Bonding and cementing techniques- Thermal bonding- Machining of plastics- Parameters and effect- Case studies in material selection with relevance to
product design and development
UNIT V DEVELOPMENT IN MATERIALS PROCESSING 7
Micro fabrication technologies- Tool for micro fabrication- Diamond and high speed machining- LIGA micro fabrication process- Multilayer X-ray lithography- Wire bonding packaging- Etching- Wet and dry etching techniques- Typical application
TOTAL 45 + 15 = 60 PERIODS
** a Term Project must be given for Assessment – 3 (Compulsory)
TEXT BOOK
1. Serope Kalpakjian and Schmid- Manufacturing process for Engineering materials Pearson- 2005.
REFERENCES
1. Paul Degarmo, Black and Kohsher- Materials and processes in Manufacturing- Wiley Student Edition- 9th Edition- 2005
2. Sami Franssile- Introduction to Micro Fabrication- John Wiley and Sons- UK 2004
3. Harfold Belofsky- Plastic design and processing hand book, Hanser publication- 2005
4. Beck- Plastic Product Design- van Nostrand Reignhold 2nd Edition
5. Asbhay, Selection of Materials, El Sevier Publications, 2006
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