PD9222 PRODUCT AND PROCESS ENGINEERING TOOLS SYLLABUS | ANNA UNIVERSITY ME PRODUCT DESIGN & DEVELOPMENT 2nd SEMESTER SYLLABUS REGULATION 2009 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY M.E PRODUCT DESIGN & DEVELOPMENT DEPARTMENT SECOND SEMESTER SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI, TRICHY, MADURAI, TIRUNELVELI, COIMBATORE), 2009 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2010
PD9222 PRODUCT AND PROCESS ENGINEERING TOOLS L T P C 3 0 0 3
OBJECTIVES
To study about the tools required for various design activities, improvement methodologies and quality control charts and other standards.
UNIT I TOOLS FOR CONCEPT DEVELOPMENT 9
Products division, Quality function Deployment, concept engineering –Tools for Design Development: design failure mode and design analysis, Reliability prediction- Tools for Design Optimization: The Taguchi Loss Function, Optimizing Reliability- Tools for Design Verification: Reliability Testing,.
UNIT II TOOLS FOR PROCESS IMPROVEMENT 9
Process improvement methodologies, The Deming Cycle-FADE-Basic tools for process improvement: flow charts, run charts and control charts, check sheets, histograms, Pareto diagrams, Cause and Effect Diagrams-Scatter Diagrams-Other tools for process improvement: Kaizen Blitz, Poka-yoke (mistake proofing), process simulation-Engaging the work force in process improvement.
UNIT III STATISTICAL PROCESS CONTROL 9
Quality control measurements-SPC Methodology-Process capacity evaluation- Control charts for variables data-Special Control charts for variables data- Process Capability Evaluation- Control Charts for Attributes- Summary of control charts construction chart, np-charts,c & u charts –Designing control charts: sampling , size, 6 frequency-SPC,ISO 9000:2000, AND SIX SIGMA-Pre control- Measurement system
Evaluation.
UNIT IV BENCHMARKING AND ESTABLISHING ENGINEERING SPECIFICATIONS 9
A Benchmarking Approach – Support tools for the benchmarking process: intended assembly cost analysis, form diagram, trend analysis- Setting product specifications: Basic & Advanced method.
UNIT V PROJECT MANAGEMENT 9
Understanding and representing tasks: Tasks, charts- Baseline project planning – Accelerating projects-project execution- Postmortem execution.
TOTAL : 45 PERIODS
TEXT BOOK:
1. Product Design & Development, KARL T. ULRICH, STEVEN D. EPPINGER, TATA McGRAW-HILL- 3rd Edition, 2003
REFERENCES:
1. Product Design Techniques in Reverse Engineering and New Product Development, KEVIN OTTO & KRISTIN WOOD, Pearson Education (LPE), 2001.
2. The Management and control of Quality-6th edition-James R. Evens, William M Lindsay Pub:son south-western(www.swlearning.com)
PD9222 PRODUCT AND PROCESS ENGINEERING TOOLS L T P C 3 0 0 3
OBJECTIVES
To study about the tools required for various design activities, improvement methodologies and quality control charts and other standards.
UNIT I TOOLS FOR CONCEPT DEVELOPMENT 9
Products division, Quality function Deployment, concept engineering –Tools for Design Development: design failure mode and design analysis, Reliability prediction- Tools for Design Optimization: The Taguchi Loss Function, Optimizing Reliability- Tools for Design Verification: Reliability Testing,.
UNIT II TOOLS FOR PROCESS IMPROVEMENT 9
Process improvement methodologies, The Deming Cycle-FADE-Basic tools for process improvement: flow charts, run charts and control charts, check sheets, histograms, Pareto diagrams, Cause and Effect Diagrams-Scatter Diagrams-Other tools for process improvement: Kaizen Blitz, Poka-yoke (mistake proofing), process simulation-Engaging the work force in process improvement.
UNIT III STATISTICAL PROCESS CONTROL 9
Quality control measurements-SPC Methodology-Process capacity evaluation- Control charts for variables data-Special Control charts for variables data- Process Capability Evaluation- Control Charts for Attributes- Summary of control charts construction chart, np-charts,c & u charts –Designing control charts: sampling , size, 6 frequency-SPC,ISO 9000:2000, AND SIX SIGMA-Pre control- Measurement system
Evaluation.
UNIT IV BENCHMARKING AND ESTABLISHING ENGINEERING SPECIFICATIONS 9
A Benchmarking Approach – Support tools for the benchmarking process: intended assembly cost analysis, form diagram, trend analysis- Setting product specifications: Basic & Advanced method.
UNIT V PROJECT MANAGEMENT 9
Understanding and representing tasks: Tasks, charts- Baseline project planning – Accelerating projects-project execution- Postmortem execution.
TOTAL : 45 PERIODS
TEXT BOOK:
1. Product Design & Development, KARL T. ULRICH, STEVEN D. EPPINGER, TATA McGRAW-HILL- 3rd Edition, 2003
REFERENCES:
1. Product Design Techniques in Reverse Engineering and New Product Development, KEVIN OTTO & KRISTIN WOOD, Pearson Education (LPE), 2001.
2. The Management and control of Quality-6th edition-James R. Evens, William M Lindsay Pub:son south-western(www.swlearning.com)
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