MF9252 DESIGN FOR MANUFACTURING AND ASSEMBLY SYLLABUS | ANNA UNIVERSITY ME MANUFACTURING ENGINEERING ELECTIVES SYLLABUS REGULATION 2009 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY M.E MANUFACTURING ENGINEERING DEPARTMENT ELECTIVES SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI, TRICHY, MADURAI, TIRUNELVELI, COIMBATORE), 2009 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2010
MF9252 DESIGN FOR MANUFACTURING AND ASSEMBLY L T P C 3 0 0 3
UNIT I TOLERANCE ANALYSIS 8
Introduction – Concepts, definitions and relationships of tolerancing – Matching design tolerances with appropriate manufacturing process – manufacturing process capability metrics – Worst care, statistical tolerance Analysis – Linear and Non-Linear Analysis – Sensitivity Analysis – Taguchi’s Approach to tolerance design.
UNIT II TOLERANCE ALLOCATION 8
Tolerance synthesis – Computer Aided tolerancing – Traditional cost based analysis – Taguchi’s quality loss function – Application of the Quadratic loss function to Tolerancing – Principles of selective Assembly – Problems.
UNIT III GD&T 10
Fundamentals of geometric dimensioning and tolerancing – Rules and concepts of GD&T – Form controls – Datum systems – Orientation controls – Tolerance of position – Concentricity and symmetry controls – Run out controls – Profile controls.
UNIT IV TOLERANCE CHARTING 9
Nature of the tolerance buildup – structure and setup of the tolerance chart – piece part sketches for tolerance charts – Arithmetic ground rules for tolerance charts – Determination of Required balance dimensions – Determination of Mean working Dimensions – Automatic tolerance charting – Tolerance charting of Angular surfaces.
UNIT V MANUFACTURING GUIDELINES 10
DFM guidelines for casting, weldment design – Formed metal components – Turned parts – Milled, Drilled parts – Non metallic parts – Computer Aided DFM software – Boothroyd and Dewhurst method of DFMA – DCS – Vis/VSA – 3D Dimensional control – Statistical tolerance Analysis Software – Applications.
TOTAL: 45 PERIODS
REFERENCES:
1. C.M. Creveling, “Tolerance Design – A handbook for Developing Optimal Specifications”, Addison – Wesley, 1997.
2. James D. Meadows, ‘Geometric Dimensioning and Tolerancing”, Marcel Dekker Inc., 1995.
3. Alex Krulikowski, “Fundamentals GD&T”, Delmar Thomson Learning, 1997.
4. Oliver R. Wade, “Tolerance Control in Design and Manufacturing”, Industrial Press, NY, 1967.
5. James G. Bralla, “Handbook of Product Design for Manufacturing”, McGraw Hill, 1986.
MF9252 DESIGN FOR MANUFACTURING AND ASSEMBLY L T P C 3 0 0 3
UNIT I TOLERANCE ANALYSIS 8
Introduction – Concepts, definitions and relationships of tolerancing – Matching design tolerances with appropriate manufacturing process – manufacturing process capability metrics – Worst care, statistical tolerance Analysis – Linear and Non-Linear Analysis – Sensitivity Analysis – Taguchi’s Approach to tolerance design.
UNIT II TOLERANCE ALLOCATION 8
Tolerance synthesis – Computer Aided tolerancing – Traditional cost based analysis – Taguchi’s quality loss function – Application of the Quadratic loss function to Tolerancing – Principles of selective Assembly – Problems.
UNIT III GD&T 10
Fundamentals of geometric dimensioning and tolerancing – Rules and concepts of GD&T – Form controls – Datum systems – Orientation controls – Tolerance of position – Concentricity and symmetry controls – Run out controls – Profile controls.
UNIT IV TOLERANCE CHARTING 9
Nature of the tolerance buildup – structure and setup of the tolerance chart – piece part sketches for tolerance charts – Arithmetic ground rules for tolerance charts – Determination of Required balance dimensions – Determination of Mean working Dimensions – Automatic tolerance charting – Tolerance charting of Angular surfaces.
UNIT V MANUFACTURING GUIDELINES 10
DFM guidelines for casting, weldment design – Formed metal components – Turned parts – Milled, Drilled parts – Non metallic parts – Computer Aided DFM software – Boothroyd and Dewhurst method of DFMA – DCS – Vis/VSA – 3D Dimensional control – Statistical tolerance Analysis Software – Applications.
TOTAL: 45 PERIODS
REFERENCES:
1. C.M. Creveling, “Tolerance Design – A handbook for Developing Optimal Specifications”, Addison – Wesley, 1997.
2. James D. Meadows, ‘Geometric Dimensioning and Tolerancing”, Marcel Dekker Inc., 1995.
3. Alex Krulikowski, “Fundamentals GD&T”, Delmar Thomson Learning, 1997.
4. Oliver R. Wade, “Tolerance Control in Design and Manufacturing”, Industrial Press, NY, 1967.
5. James G. Bralla, “Handbook of Product Design for Manufacturing”, McGraw Hill, 1986.
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