PR2024 SURFACE ENGINEERING SYLLABUS | ANNA UNIVERSITY BE PRODUCTION ENGINEERING 6TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY SIXTH SEMESTER B.E PRODUCTION ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
PR2024 SURFACE ENGINEERING L T P C
3 0 0 3
UNIT I METAL CLEANING AND PREVIEW ON SURFACE ENGINEERING 8
Need and relevance of surface engineering – pre-treatment of coating, General cleaning
process for ferrous and non-ferrous metals and alloys – selection of cleaning process –
alkaline cleaning – emulsion cleaning- ultrasonic cleaning – acid and pickling salt bath
descaling – abrasive bath cleaning – polishing and short peening – classification of
surface engineering processes.
UNIT II THERMAL SPRAYING PROCESSES AND ELECTRODEPOSITED
COATINGS 10
Thermal spraying – flame, arc, plasma and HVOF processes – PLV process – design for
thermally sprayed coatings – coating production – spray consumables principles of
electroplating – Technology and control electroplating systems – properties and
Faraday’s Law – factors affecting throwing power – Applications of electrodeposites –
non-aqueous and electroless deposition.
UNIT III HOT DIP COATING AND DIFFUSION COATINGS 10
Principles – surface preparation batch coating and continuous coating process – coating
properties and applications, Principles of cementation – cladding – Diffusion coating of
C.N. Al, Si, Cr and B – structure, properties and application of diffusion coatings –
chemical vapour deposition – physical vapour deposition.
UNIT IV NON-METALLIC COATING OXIDE AND COVENSION COATINGS 9
Plating coating – laequers – rubbers and elastomers – vitreous enamels – anodizing
phosphating and chromating – application to aluminium, magnesium, tin, zinc, cadmium
copper and silver – phosphating primers.
UNIT V QUALITY ASSURANCE, TESTING AND SELECTION OF COATINGS 8
The quality plan – design – testing and inspection of thickness adhesion, corrosion,
resistance and porosity measurement – selection of coatings – industrial applications of
engineering coatings. Basic mechanisms of wear – abrasive, adhesive wear, contact
fatigue – fretting corrosion – testing wear resistance practical diagnosis of wear.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. STAND GRAINGER engineering coatings – design and application jaico publishing
House, 1994
REFERENCES:
1. N.V.Parthasarathy, Electroplating Handbooks, Prentice Hall, 1992
2. Metals Hand Book vol.2 8th edition,American society of metals 1994
3. D.R. Gabe, Principles of Metal surface treatment and protection, Pergamon, 1990
4. Niku-Lavi, advances in surface treatments, Pergamon,1990
PR2024 SURFACE ENGINEERING L T P C
3 0 0 3
UNIT I METAL CLEANING AND PREVIEW ON SURFACE ENGINEERING 8
Need and relevance of surface engineering – pre-treatment of coating, General cleaning
process for ferrous and non-ferrous metals and alloys – selection of cleaning process –
alkaline cleaning – emulsion cleaning- ultrasonic cleaning – acid and pickling salt bath
descaling – abrasive bath cleaning – polishing and short peening – classification of
surface engineering processes.
UNIT II THERMAL SPRAYING PROCESSES AND ELECTRODEPOSITED
COATINGS 10
Thermal spraying – flame, arc, plasma and HVOF processes – PLV process – design for
thermally sprayed coatings – coating production – spray consumables principles of
electroplating – Technology and control electroplating systems – properties and
Faraday’s Law – factors affecting throwing power – Applications of electrodeposites –
non-aqueous and electroless deposition.
UNIT III HOT DIP COATING AND DIFFUSION COATINGS 10
Principles – surface preparation batch coating and continuous coating process – coating
properties and applications, Principles of cementation – cladding – Diffusion coating of
C.N. Al, Si, Cr and B – structure, properties and application of diffusion coatings –
chemical vapour deposition – physical vapour deposition.
UNIT IV NON-METALLIC COATING OXIDE AND COVENSION COATINGS 9
Plating coating – laequers – rubbers and elastomers – vitreous enamels – anodizing
phosphating and chromating – application to aluminium, magnesium, tin, zinc, cadmium
copper and silver – phosphating primers.
UNIT V QUALITY ASSURANCE, TESTING AND SELECTION OF COATINGS 8
The quality plan – design – testing and inspection of thickness adhesion, corrosion,
resistance and porosity measurement – selection of coatings – industrial applications of
engineering coatings. Basic mechanisms of wear – abrasive, adhesive wear, contact
fatigue – fretting corrosion – testing wear resistance practical diagnosis of wear.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. STAND GRAINGER engineering coatings – design and application jaico publishing
House, 1994
REFERENCES:
1. N.V.Parthasarathy, Electroplating Handbooks, Prentice Hall, 1992
2. Metals Hand Book vol.2 8th edition,American society of metals 1994
3. D.R. Gabe, Principles of Metal surface treatment and protection, Pergamon, 1990
4. Niku-Lavi, advances in surface treatments, Pergamon,1990
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