MF3005 QUALITY CONTROL AND RELIABILITY ENGINEERING SYLLABUS | ANNA UNIVERSITY BE MANUFACTURING ENGINEERING 8TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY 8TH SEMESTER B.E MANUFACTURING ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
MF3005 QUALITY CONTROL AND RELIABILITY ENGINEERING LT P C
3 0 0 3
AIM:
To impart knowledge about Quality, controlling methods and reliability
OBJECTIVE:
Teach the essentiality of SQC, sampling and reliability engineering. Study on various
types of control charts, six sigma and process capability to help the students
understand various quality control techniques.
Reliability engineering focuses on the dependability, failure mode analysis, reliability
prediction and management of a system.
UNIT I STATISTICAL QUALITY CONTROL 9
Methods and Philosophy of Statistical Process Control - Control Charts for Variables and
Attributes -Cumulative sum and Exponentially weighted moving average control charts -
Other SPC Techniques – Process - Capability Analysis - Six sigma concept.
UNIT II ACCEPTANCE SAMPLING 9
Acceptance Sampling Problem - Single sampling plans for attributes – double sampling -
multiple sampling - sequential sampling - Military standards - The Dodge Roming
sampling plans – Random sampling.
UNIT III RELIABILITY ENGINEERING 9
Definition of reliability – Performance and reliability - Reliability requirements – System
life cycle – Mean time between failures – Mean time to failure - Mortality Curve -
Availability – Maintainability.
UNIT IV FAILURE DATA ANALYSIS 9
Statistical failures of components – failute distributions – Bath tub curve – Negative
exponential distribution – Normal distribution - log normal distribution – Gamma
distribution - Weibull distribution Life distribution measurements – Accelerated life tests -
Data requirements for reliability.
UNIT V RELIABILITY PREDICTION AND MANAGEMENT 9
Failure rate estimates - Effect of environment and stress - Series and Parallel systems -
RDB analysis – Standby Systems - Complex Systems - Reliability demonstration testing
- Reliability growth testing - Duane curve - Risk assessment – FMEA and Fault tree
analysis.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Khanna, O.P., Statistical Quality Control, Dhanpat Rai Publications (P) Ltd., 2001.
2. Lewis, E.E., Introduction to Reliability Engineering, John Wiley and Sons, 1987.
REFERENCES
1. Mohamed Zairi, “Total Quality Management for Engineers ", Woodhead Publishing
Limited 1991.
2. Harvid Noori and Russel, " Production and Operations Management - Total Quality
and Responsiveness ", McGraw-Hill Inc, 1995.
3. Douglus C. Montgomery, " Introduction to Statistical Quality Control ", 2nd Edition,
John Wiley and Sons, 1991.
4. Klaasssen , H.B. and Van Peppen, J.C.L., System reliability concepts and
applications, Edward Arnold, 1989.
MF3005 QUALITY CONTROL AND RELIABILITY ENGINEERING LT P C
3 0 0 3
AIM:
To impart knowledge about Quality, controlling methods and reliability
OBJECTIVE:
Teach the essentiality of SQC, sampling and reliability engineering. Study on various
types of control charts, six sigma and process capability to help the students
understand various quality control techniques.
Reliability engineering focuses on the dependability, failure mode analysis, reliability
prediction and management of a system.
UNIT I STATISTICAL QUALITY CONTROL 9
Methods and Philosophy of Statistical Process Control - Control Charts for Variables and
Attributes -Cumulative sum and Exponentially weighted moving average control charts -
Other SPC Techniques – Process - Capability Analysis - Six sigma concept.
UNIT II ACCEPTANCE SAMPLING 9
Acceptance Sampling Problem - Single sampling plans for attributes – double sampling -
multiple sampling - sequential sampling - Military standards - The Dodge Roming
sampling plans – Random sampling.
UNIT III RELIABILITY ENGINEERING 9
Definition of reliability – Performance and reliability - Reliability requirements – System
life cycle – Mean time between failures – Mean time to failure - Mortality Curve -
Availability – Maintainability.
UNIT IV FAILURE DATA ANALYSIS 9
Statistical failures of components – failute distributions – Bath tub curve – Negative
exponential distribution – Normal distribution - log normal distribution – Gamma
distribution - Weibull distribution Life distribution measurements – Accelerated life tests -
Data requirements for reliability.
UNIT V RELIABILITY PREDICTION AND MANAGEMENT 9
Failure rate estimates - Effect of environment and stress - Series and Parallel systems -
RDB analysis – Standby Systems - Complex Systems - Reliability demonstration testing
- Reliability growth testing - Duane curve - Risk assessment – FMEA and Fault tree
analysis.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Khanna, O.P., Statistical Quality Control, Dhanpat Rai Publications (P) Ltd., 2001.
2. Lewis, E.E., Introduction to Reliability Engineering, John Wiley and Sons, 1987.
REFERENCES
1. Mohamed Zairi, “Total Quality Management for Engineers ", Woodhead Publishing
Limited 1991.
2. Harvid Noori and Russel, " Production and Operations Management - Total Quality
and Responsiveness ", McGraw-Hill Inc, 1995.
3. Douglus C. Montgomery, " Introduction to Statistical Quality Control ", 2nd Edition,
John Wiley and Sons, 1991.
4. Klaasssen , H.B. and Van Peppen, J.C.L., System reliability concepts and
applications, Edward Arnold, 1989.
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