ME3019 DESIGN FOR MANUFACTURING SYLLABUS | ANNA UNIVERSITY BE MANUFACTURING ENGINEERING 8TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY 8TH SEMESTER B.E MANUFACTURING ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
ME3019 DESIGN FOR MANUFACTURING LT P C
3 0 0 3
AIM:
To give exposure to interrelation between design and manufacture.
OBJECTIVES:
To understand the principles of design such the manufacturing of the product is
possible.
Various design aspects to be considered for manufacturing the products using
different processes.
UNIT I DESIGN FOR MANUFACTURING APPROACH AND PROCESS 9
Methodologies and tools, design axioms, design for assembly and evaluation, minimum
part assessment. Taguchi method, robustness assessment, manufacturing process
rules, designer's tool kit, Computer Aided group Technology, failure mode effective
analysis, Value Analysis. Design for minimum number of parts, development of modular
design, minimizing part variations, design of parts to be multi-functional, multi-use, ease
of fabrication, Poka Yoke principles.
UNIT II GEOMETRIC ANALYSIS 9
Surface finish, review of relationship between attainable tolerance grades and difference
machining processes. Analysis of tapers, screw threads, applying probability to
tolerances.
UNIT III FORM DESIGN OF CASTINGS AND WELDMENTS 9
Redesign of castings based on parting line considerations, minimising core
requirements, redesigning cast members using weldments, use of welding symbols.
UNIT IV MECHANICAL ASSEMBLY 9
Selective assembly, deciding the number of groups, control of axial play, examples,
grouped datum systems - different types, geometric analysis and applications – design
features to facilitate automated assembly.
UNIT V TRUE POSITION THEORY 9
Virtual size concept, floating and fixed fasteners, projected tolerance zone, assembly
with gasket, zero true position tolerance, functional gauges, paper layout gauging,
examples. Operation sequence for typical shaft type of components. Preparation of
process drawings for different operations, tolerance worksheets and centrality analysis,
examples.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Harry Peck, "Designing for Manufacture", Pitman Publications, 1983.
2. Matousek, "Engineering Design, - A Systematic Approach" - Blackie & Son Ltd.,
London, 1974.
REFERENCES
1. Spotts M.F., "Dimensioning and Tolerance for Quantity Production, Prentice Hall
Inc., 1983.
2. Oliver R. Wade, "Tolerance Control in Design and Manufacturing", Industrial Press
Inc. New York Publications, 1967.
3. James G. Bralla, "Hand Book of Product Design for Manufacturing" McGraw Hill
Publications, 1983.
4. Trucks H.E., "Design for Economic Production", Society of Manufacturing Engineers,
michigan, 2nd edition, 1987.
ME3019 DESIGN FOR MANUFACTURING LT P C
3 0 0 3
AIM:
To give exposure to interrelation between design and manufacture.
OBJECTIVES:
To understand the principles of design such the manufacturing of the product is
possible.
Various design aspects to be considered for manufacturing the products using
different processes.
UNIT I DESIGN FOR MANUFACTURING APPROACH AND PROCESS 9
Methodologies and tools, design axioms, design for assembly and evaluation, minimum
part assessment. Taguchi method, robustness assessment, manufacturing process
rules, designer's tool kit, Computer Aided group Technology, failure mode effective
analysis, Value Analysis. Design for minimum number of parts, development of modular
design, minimizing part variations, design of parts to be multi-functional, multi-use, ease
of fabrication, Poka Yoke principles.
UNIT II GEOMETRIC ANALYSIS 9
Surface finish, review of relationship between attainable tolerance grades and difference
machining processes. Analysis of tapers, screw threads, applying probability to
tolerances.
UNIT III FORM DESIGN OF CASTINGS AND WELDMENTS 9
Redesign of castings based on parting line considerations, minimising core
requirements, redesigning cast members using weldments, use of welding symbols.
UNIT IV MECHANICAL ASSEMBLY 9
Selective assembly, deciding the number of groups, control of axial play, examples,
grouped datum systems - different types, geometric analysis and applications – design
features to facilitate automated assembly.
UNIT V TRUE POSITION THEORY 9
Virtual size concept, floating and fixed fasteners, projected tolerance zone, assembly
with gasket, zero true position tolerance, functional gauges, paper layout gauging,
examples. Operation sequence for typical shaft type of components. Preparation of
process drawings for different operations, tolerance worksheets and centrality analysis,
examples.
TOTAL : 45 PERIODS
TEXT BOOKS
1. Harry Peck, "Designing for Manufacture", Pitman Publications, 1983.
2. Matousek, "Engineering Design, - A Systematic Approach" - Blackie & Son Ltd.,
London, 1974.
REFERENCES
1. Spotts M.F., "Dimensioning and Tolerance for Quantity Production, Prentice Hall
Inc., 1983.
2. Oliver R. Wade, "Tolerance Control in Design and Manufacturing", Industrial Press
Inc. New York Publications, 1967.
3. James G. Bralla, "Hand Book of Product Design for Manufacturing" McGraw Hill
Publications, 1983.
4. Trucks H.E., "Design for Economic Production", Society of Manufacturing Engineers,
michigan, 2nd edition, 1987.
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