ME2021 QUALITY CONTROL AND RELIABILITY ENGINEERING SYLLABUS | ANNA UNIVERSITY BE AUTOMOBILE ENGINEERING 6TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY SIXTH SEMESTER B.E AUTOMOBILE ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
ME2021 QUALITY CONTROL AND RELIABILITY ENGINEERING L T P C
(Common to Mechanical, Automobile and Production) 3 0 0 3
OBJECTIVES
To introduce the concept of SQC
To understand process control and acceptance sampling procedure and their
application.
To learn the concept of reliability.
UNIT I INTRODUCTION AND PROCESS CONTROL FOR VARIABLES 10
Introduction, definition of quality, basic concept of quality, definition of SQC, benefits and
limitation of SQC, Quality assurance, Quality control: Quality cost-Variation in processcausesof
variation –Theory of control chart- uses of control chart – Control chart for
variables – X chart, R chart and chart -process capability – process capability studies
and simple problems. Six sigma concepts.
UNIT II PROCESS CONTROL FOR ATTRIBUTES 8
Control chart for attributes –control chart for non conformings– p chart and np chart –
control chart for nonconformities– C and U charts, State of control and process out of
control identification in charts, pattern study.
UNIT III ACCEPTANCE SAMPLING 9
Lot by lot sampling – types – probability of acceptance in single, double, multiple
sampling techniques – O.C. curves – producer’s Risk and consumer’s Risk. AQL, LTPD,
AOQL concepts-standard sampling plans for AQL and LTPD- uses of standard sampling
plans.
UNIT IV LIFE TESTING - RELIABILITY 9
Life testing – Objective – failure data analysis, Mean failure rate, mean time to failure,
mean time between failure, hazard rate – Weibull model, system reliability, series,
parallel and mixed configuration – simple problems. Maintainability and availability –
simple problems. Acceptance sampling based on reliability test – O.C Curves.
UNIT V QUALITY AND RELIABLITY 9
Reliability improvements – techniques- use of Pareto analysis – design for reliability –
redundancy unit and standby redundancy – Optimization in reliability – Product design –
Product analysis – Product development – Product life cycles.
TOTAL: 45 PERIODS
Note : Use of approved statistical table permitted in the examination.
TEXT BOOKS
1. Douglas.C.Montgomery, “ Introduction to Statistical quality control” John wiley 4th
edition2001.
2. L.S.Srinath, “Reliability Engineering”, Affiliated East west press, 1991.
REFERENCES
1. John.S. Oakland. Statistical process control”, Elsevier, 5th edition, 2005
2. Connor, P.D.T.O., “ Practical Reliability Engineering”, John Wiley, 1993
77
3. Grant, Eugene .L “Statistical Quality Control”, McGraw-Hill, 1996
4. Monohar Mahajan, “Statistical Quality Control”, Dhanpat Rai & Sons, 2001.
5. R.C.Gupta, “Statistical Quality control”, Khanna Publishers, 1997.
6. Besterfield D.H., “Quality Control”, Prentice Hall, 1993.
7. Sharma S.C., “Inspection Quality Control and Reliability”, Khanna Publishers, 1998.
8. Danny Samson, “Manufacturing & Operations Strategy”, Prentice Hall, 1991
ME2021 QUALITY CONTROL AND RELIABILITY ENGINEERING L T P C
(Common to Mechanical, Automobile and Production) 3 0 0 3
OBJECTIVES
To introduce the concept of SQC
To understand process control and acceptance sampling procedure and their
application.
To learn the concept of reliability.
UNIT I INTRODUCTION AND PROCESS CONTROL FOR VARIABLES 10
Introduction, definition of quality, basic concept of quality, definition of SQC, benefits and
limitation of SQC, Quality assurance, Quality control: Quality cost-Variation in processcausesof
variation –Theory of control chart- uses of control chart – Control chart for
variables – X chart, R chart and chart -process capability – process capability studies
and simple problems. Six sigma concepts.
UNIT II PROCESS CONTROL FOR ATTRIBUTES 8
Control chart for attributes –control chart for non conformings– p chart and np chart –
control chart for nonconformities– C and U charts, State of control and process out of
control identification in charts, pattern study.
UNIT III ACCEPTANCE SAMPLING 9
Lot by lot sampling – types – probability of acceptance in single, double, multiple
sampling techniques – O.C. curves – producer’s Risk and consumer’s Risk. AQL, LTPD,
AOQL concepts-standard sampling plans for AQL and LTPD- uses of standard sampling
plans.
UNIT IV LIFE TESTING - RELIABILITY 9
Life testing – Objective – failure data analysis, Mean failure rate, mean time to failure,
mean time between failure, hazard rate – Weibull model, system reliability, series,
parallel and mixed configuration – simple problems. Maintainability and availability –
simple problems. Acceptance sampling based on reliability test – O.C Curves.
UNIT V QUALITY AND RELIABLITY 9
Reliability improvements – techniques- use of Pareto analysis – design for reliability –
redundancy unit and standby redundancy – Optimization in reliability – Product design –
Product analysis – Product development – Product life cycles.
TOTAL: 45 PERIODS
Note : Use of approved statistical table permitted in the examination.
TEXT BOOKS
1. Douglas.C.Montgomery, “ Introduction to Statistical quality control” John wiley 4th
edition2001.
2. L.S.Srinath, “Reliability Engineering”, Affiliated East west press, 1991.
REFERENCES
1. John.S. Oakland. Statistical process control”, Elsevier, 5th edition, 2005
2. Connor, P.D.T.O., “ Practical Reliability Engineering”, John Wiley, 1993
77
3. Grant, Eugene .L “Statistical Quality Control”, McGraw-Hill, 1996
4. Monohar Mahajan, “Statistical Quality Control”, Dhanpat Rai & Sons, 2001.
5. R.C.Gupta, “Statistical Quality control”, Khanna Publishers, 1997.
6. Besterfield D.H., “Quality Control”, Prentice Hall, 1993.
7. Sharma S.C., “Inspection Quality Control and Reliability”, Khanna Publishers, 1998.
8. Danny Samson, “Manufacturing & Operations Strategy”, Prentice Hall, 1991
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