PT 9214 PLASTICS MOULD MANUFACTURING TECHNOLOGY SYLLABUS | ANNA UNIVERSITY MTECH PLASTIC TECHNOLOGY 1ST SEM SYLLABUS REGULATION 2009 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY FIRST SEMESTER M.TECH PLASTIC TECHNOLOGY DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2009 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
PT 9214 PLASTICS MOULD MANUFACTURING TECHNOLOGY L T P C
4 0 0 4
UNIT I MATERIAL FOR MOULDS 12
Selection of steels – Properties of steels – common steels used for moulds – strength of
materials, calculation of wall thickness for cavity – Insert size – Life of mould
Non-ferrous metals for mould construction: Application – Zinc base alloys – Aluminium
alloys – Beryllium copper
Non-metallic materials for mould construction: Advantages and its applications –
epoxies - polyester – silicon
UNIT II SURFACE TREATMENT OF MOULD MATERIALS 12
Introduction – Heat treatment process – case hardening – through hardening – nit riding
– tips on successful heat treatment – vacuum hardening – cryogenic heat treatment –
Hard chrome plating – Nickel plating – chemical etching – Mould Polishing techniques
UNIT III MOULD MAKING TECHNIQUES 12
Pantograph engraving – Hydro copying – Jig boring – CNC machines – CNC Lathe –
CNC Milling – CNC EDM – Advantages and its Applications – Assembly of moulds –
Rapid prototyping
UNIT IV INSPECTION AND QUALITY CONTROL OF MOULDS 12
Introduction to Tool Room measuring instruments – Vernier – Micrometer – Height
Gauge – Slip Gauge – Dial Gauge – Measuring tapers and angles – CMM.
UNIT V MOULD ESTIMATION, REPAIR AND PROTECTION 12
Procedure for estimating mould cost – General outline – Cost calculation – Basic
moulds – Cavity – Basic functional components – Special functions etc.
Introduction – Mould Repair and maintenance – scheduling mould maintenance –
advantages – storage – corrosion protection – wear and lubrication – special
consideration.
TOTAL : 60 PERIODS
REFERENCES
1. Cyril Donaldson George H. Lecain V C Goold, Tool Design, TATA McGraw-Hill,
1998.
2. Richard R. Kibbe John E. Neele, Roland O Meyer, Warran T. White, Machine Tool
Practices, Prentice Hall of India Pvt. Ltd., 1999.
3. Irwin Rubin, Injection Moulded Theory and Practice, Wisely Interscience
Publication, 1972.
4. Society of Plastics Industry, Plastics Engineering Hand Book, Van Nostrand
Reinhold Company, 1960.
5. Dominick V. Rosato, Donald V. Rosato, Injection Moulding Hand Book, CBC
Publishers & Distributors, 1987.
PT 9214 PLASTICS MOULD MANUFACTURING TECHNOLOGY L T P C
4 0 0 4
UNIT I MATERIAL FOR MOULDS 12
Selection of steels – Properties of steels – common steels used for moulds – strength of
materials, calculation of wall thickness for cavity – Insert size – Life of mould
Non-ferrous metals for mould construction: Application – Zinc base alloys – Aluminium
alloys – Beryllium copper
Non-metallic materials for mould construction: Advantages and its applications –
epoxies - polyester – silicon
UNIT II SURFACE TREATMENT OF MOULD MATERIALS 12
Introduction – Heat treatment process – case hardening – through hardening – nit riding
– tips on successful heat treatment – vacuum hardening – cryogenic heat treatment –
Hard chrome plating – Nickel plating – chemical etching – Mould Polishing techniques
UNIT III MOULD MAKING TECHNIQUES 12
Pantograph engraving – Hydro copying – Jig boring – CNC machines – CNC Lathe –
CNC Milling – CNC EDM – Advantages and its Applications – Assembly of moulds –
Rapid prototyping
UNIT IV INSPECTION AND QUALITY CONTROL OF MOULDS 12
Introduction to Tool Room measuring instruments – Vernier – Micrometer – Height
Gauge – Slip Gauge – Dial Gauge – Measuring tapers and angles – CMM.
UNIT V MOULD ESTIMATION, REPAIR AND PROTECTION 12
Procedure for estimating mould cost – General outline – Cost calculation – Basic
moulds – Cavity – Basic functional components – Special functions etc.
Introduction – Mould Repair and maintenance – scheduling mould maintenance –
advantages – storage – corrosion protection – wear and lubrication – special
consideration.
TOTAL : 60 PERIODS
REFERENCES
1. Cyril Donaldson George H. Lecain V C Goold, Tool Design, TATA McGraw-Hill,
1998.
2. Richard R. Kibbe John E. Neele, Roland O Meyer, Warran T. White, Machine Tool
Practices, Prentice Hall of India Pvt. Ltd., 1999.
3. Irwin Rubin, Injection Moulded Theory and Practice, Wisely Interscience
Publication, 1972.
4. Society of Plastics Industry, Plastics Engineering Hand Book, Van Nostrand
Reinhold Company, 1960.
5. Dominick V. Rosato, Donald V. Rosato, Injection Moulding Hand Book, CBC
Publishers & Distributors, 1987.
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