PR2355 METAL FORMING LAB AND SPECIAL MACHINES LAB SYLLABUS | ANNA UNIVERSITY BE PRODUCTION ENGINEERING 6TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY SIXTH SEMESTER B.E PRODUCTION ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
PR2355 METAL FORMING LAB AND SPECIAL MACHINES LAB L T P C
0 0 4 2
AIM:
To understand the basic principles of Metal forming process and to impart practical
knowledge in special machines.
OBJECTIVES:
To establish hands-on experience in sheet metal forming, bulge forming and
Super plastic forming.
To get hands on experience in machining gear, V-block, dovetail, etc.
To study tool wear, acceptance test for machine tool
Metal Forming Lab: 1. Construction Flow Stress – Strain curve
2. Erichsen cupping Test
3. Determination of interface friction factor using ring compression test
4. Construction of FLD of sheet metal
5. Water hammer forming
6. Determination of Power consumption in sheet rolling process
7. Determination of strain rate sensitivity index of given specimen
8. Superplastic forming studies on Pb-Sn alloys
9. Deep drawing
10. Forward Extrusion process
11. Micro-forming
12. Simulation studies on metal forming
Special Machine Lab:
1. Gear Hobbing
a. Spur Gear
b. Helical Gear
2. Planning Machine
a. V-Block
b. Dove Tail
3. Centreless Cylindrical Grinding
56
4. Milling Machine
a. Spur Gear
5. Tool And Cutter Grinding
6. Tool Wear Studies
7. Acceptance Test Of Machine Tool As Per ISI Test Chart
8. EDM
9. Capstan And Turret Lathe
10. Measurement Of Cutting Force
TOTAL: 60 PERIODS
Sl.No. Description of Equipment Quantity required
1. Universal Testing Machine 10T 1
2. Erichsen cupping Tester 1
3. Hydraulic Press 50T 1
4. Water hammer forming apparatus 1
5. Two high Rolling mill 1
6. Top open muffle furnace (Max 1200 oC) 1
7. Dies for deep drawing 1 set
8. Dies for Micro forming 1 set
9. Dies for super plastic forming 1 set
10. FEM package (ABAQUS, ANSYS…) Any one
11. Dies for Constructing FLD of sheet metals 1 set
PR2355 METAL FORMING LAB AND SPECIAL MACHINES LAB L T P C
0 0 4 2
AIM:
To understand the basic principles of Metal forming process and to impart practical
knowledge in special machines.
OBJECTIVES:
To establish hands-on experience in sheet metal forming, bulge forming and
Super plastic forming.
To get hands on experience in machining gear, V-block, dovetail, etc.
To study tool wear, acceptance test for machine tool
Metal Forming Lab: 1. Construction Flow Stress – Strain curve
2. Erichsen cupping Test
3. Determination of interface friction factor using ring compression test
4. Construction of FLD of sheet metal
5. Water hammer forming
6. Determination of Power consumption in sheet rolling process
7. Determination of strain rate sensitivity index of given specimen
8. Superplastic forming studies on Pb-Sn alloys
9. Deep drawing
10. Forward Extrusion process
11. Micro-forming
12. Simulation studies on metal forming
Special Machine Lab:
1. Gear Hobbing
a. Spur Gear
b. Helical Gear
2. Planning Machine
a. V-Block
b. Dove Tail
3. Centreless Cylindrical Grinding
56
4. Milling Machine
a. Spur Gear
5. Tool And Cutter Grinding
6. Tool Wear Studies
7. Acceptance Test Of Machine Tool As Per ISI Test Chart
8. EDM
9. Capstan And Turret Lathe
10. Measurement Of Cutting Force
TOTAL: 60 PERIODS
Sl.No. Description of Equipment Quantity required
1. Universal Testing Machine 10T 1
2. Erichsen cupping Tester 1
3. Hydraulic Press 50T 1
4. Water hammer forming apparatus 1
5. Two high Rolling mill 1
6. Top open muffle furnace (Max 1200 oC) 1
7. Dies for deep drawing 1 set
8. Dies for Micro forming 1 set
9. Dies for super plastic forming 1 set
10. FEM package (ABAQUS, ANSYS…) Any one
11. Dies for Constructing FLD of sheet metals 1 set
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