PR 2353 AUTOMATED PRODUCTION & COMPUTER INTEGRATED MANUFACTURING SYLLABUS | ANNA UNIVERSITY BE PRODUCTION ENGINEERING 6TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY SIXTH SEMESTER B.E PRODUCTION ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
PR 2353 AUTOMATED PRODUCTION & COMPUTER INTEGRATED MANUFACTURING L T P C
3 1 0 4
53
AIM
To impart the knowledge of computer technology in all of the operational and information
processing activities related to manufacturing.
OBJECTIVES:
To understand the various automated manufacturing activities
To study the application of computer Technology in the Manufacturing activities
To know the smooth transition from conventional manufacturing to automated
production and computer integrated manufacturing
PRE-REQUISITES:
Students must have sound knowledge on various Manufacturing types, – system and
operations
UNIT I INTRODUCTION 12
Product design & CAD, CAM, CAD/CAM and CIM – CIM Hardware and software – three
step process for implementation CIM – production concepts and mathematical models
covering production rate, manufacturing lead time, capacity utilisation, availability & WIP
– Automation – Reason for Automation and Automation strategies – The future
automated factory.
UNIT II AUTOMATED PRODUCTION SYSTEMS AND MATERIAL
HANDLING AND STORAGE SYSTEM 12
Basic elements of an automated system – Advanced automated functions – Levels of
Automation - Fundamentals of Automated Production Lines – Work part Transfer
Mechanisms – Storage Buffers – Control of the Production Line – Application to
Machining System.
Factors influencing material handling system – 10 principles of Material handling –
Material transport system – Industrial Trucks, Mono-rails and other rail-guided vehicles,
conveyors, cranes & Hoists – Automated guided vehicle system – Types. Guidance
technology, vehicle management, despatch rules and safety.
Storage systems – Performance, storage location strategies, conventional methods –
Automated Storage and Retrieval systems – carousel storage systems.
UNIT III GROUP TECHNOLOGY AND CELLULAR MANUFACTURING 12
Part families – visual – parts classification and coding – case studies in coding –
Production flow analysis – benefits of G.T. – Application of G.T.
Cellular Manufacturing – Composite part concept – Machine cell design – Key machine
concept - quantitative analysis in cellular manufacturing – Rank order clustering
technique – Arranging machines in G.T. Cell – Hollier method 1 and 2.
UNIT IV FLEXIBLE MANUFACTURING SYSTEM 12
What is an FMS? – Types of FMS – FMS components – Workstations, Material Handling
and storage system – FMS Layout type, computer control system, Human resource –
Flow chart showing various operations in FMS – Dead lock in FMS – FMS application
and benefits – FMS planning and implementation issues.
Quantitative analysis of FMS – various bottle neck model – Sizing the FMS – Illustrative
examples.
UNIT V AUTOMATED ASSEMBLY, COMPUTER PROCESS CONTROL AND SHOP
54
FLOOR CONTROL 12
Automated assembly – Fundamental – system configuration, part delivery at work station
– Design for automated assembly
Computer process control – continuous, discrete process, control requirement,
capabilities, Level of process control – Computer process control – Computer process
interface, computer process monitoring, Direct Digital control, Supervisory control –
Distributed control system and personal computer.
Short floor control – Three phases – Factory data collection – manual method –
Automated and semiautomated data collection (ADC) – Bar code technologies and other
ADC Technologies.
TOTAL: 60 PERIODS
TEXT BOOK:
1. Mikell P.Groover, “Automation, Production Systems and Computer-integrated
Manufacturing”, Prentice Hall of India Private Limited, 2003
2. Radhakrishnan.P, Subramanyan.S and Raju.V, “CAD/CAM/CIM”, New Age\
International Publishers, 2000
REFERENCES:
1. James A.Retrg and Henry W. Kraebher, “Computer Integrated Manufacturing”,
Pearson Education, Asia, 2001
2. Viswamathan.N and Narahari.Y, “Performance modelling of automated
manufacturing system”, Prentice Hall of India Private Limited, 1994.
PR 2353 AUTOMATED PRODUCTION & COMPUTER INTEGRATED MANUFACTURING L T P C
3 1 0 4
53
AIM
To impart the knowledge of computer technology in all of the operational and information
processing activities related to manufacturing.
OBJECTIVES:
To understand the various automated manufacturing activities
To study the application of computer Technology in the Manufacturing activities
To know the smooth transition from conventional manufacturing to automated
production and computer integrated manufacturing
PRE-REQUISITES:
Students must have sound knowledge on various Manufacturing types, – system and
operations
UNIT I INTRODUCTION 12
Product design & CAD, CAM, CAD/CAM and CIM – CIM Hardware and software – three
step process for implementation CIM – production concepts and mathematical models
covering production rate, manufacturing lead time, capacity utilisation, availability & WIP
– Automation – Reason for Automation and Automation strategies – The future
automated factory.
UNIT II AUTOMATED PRODUCTION SYSTEMS AND MATERIAL
HANDLING AND STORAGE SYSTEM 12
Basic elements of an automated system – Advanced automated functions – Levels of
Automation - Fundamentals of Automated Production Lines – Work part Transfer
Mechanisms – Storage Buffers – Control of the Production Line – Application to
Machining System.
Factors influencing material handling system – 10 principles of Material handling –
Material transport system – Industrial Trucks, Mono-rails and other rail-guided vehicles,
conveyors, cranes & Hoists – Automated guided vehicle system – Types. Guidance
technology, vehicle management, despatch rules and safety.
Storage systems – Performance, storage location strategies, conventional methods –
Automated Storage and Retrieval systems – carousel storage systems.
UNIT III GROUP TECHNOLOGY AND CELLULAR MANUFACTURING 12
Part families – visual – parts classification and coding – case studies in coding –
Production flow analysis – benefits of G.T. – Application of G.T.
Cellular Manufacturing – Composite part concept – Machine cell design – Key machine
concept - quantitative analysis in cellular manufacturing – Rank order clustering
technique – Arranging machines in G.T. Cell – Hollier method 1 and 2.
UNIT IV FLEXIBLE MANUFACTURING SYSTEM 12
What is an FMS? – Types of FMS – FMS components – Workstations, Material Handling
and storage system – FMS Layout type, computer control system, Human resource –
Flow chart showing various operations in FMS – Dead lock in FMS – FMS application
and benefits – FMS planning and implementation issues.
Quantitative analysis of FMS – various bottle neck model – Sizing the FMS – Illustrative
examples.
UNIT V AUTOMATED ASSEMBLY, COMPUTER PROCESS CONTROL AND SHOP
54
FLOOR CONTROL 12
Automated assembly – Fundamental – system configuration, part delivery at work station
– Design for automated assembly
Computer process control – continuous, discrete process, control requirement,
capabilities, Level of process control – Computer process control – Computer process
interface, computer process monitoring, Direct Digital control, Supervisory control –
Distributed control system and personal computer.
Short floor control – Three phases – Factory data collection – manual method –
Automated and semiautomated data collection (ADC) – Bar code technologies and other
ADC Technologies.
TOTAL: 60 PERIODS
TEXT BOOK:
1. Mikell P.Groover, “Automation, Production Systems and Computer-integrated
Manufacturing”, Prentice Hall of India Private Limited, 2003
2. Radhakrishnan.P, Subramanyan.S and Raju.V, “CAD/CAM/CIM”, New Age\
International Publishers, 2000
REFERENCES:
1. James A.Retrg and Henry W. Kraebher, “Computer Integrated Manufacturing”,
Pearson Education, Asia, 2001
2. Viswamathan.N and Narahari.Y, “Performance modelling of automated
manufacturing system”, Prentice Hall of India Private Limited, 1994.
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