PL2356 PLASTICS PROCESSING TECHNOLOGY – II SYLLABUS | ANNA UNIVERSITY BTECH PLASTIC TECHNOLOGY 6TH SEMESTER SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY SIXTH SEMESTER B.TECH PLASTIC TECHNOLOGY DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI, TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
PL2356 PLASTICS PROCESSING TECHNOLOGY – II L T P C
3 0 0 3
UNIT I 9
Thermoforming
Basic principles & types of thermoforming processes, Thermoforming moulds-processing
parameters—faults, causes and remedies.
Calendering
Principle and process description, types of calender units 2, 3 and 4 rolled calenders, Design
of calender roll, Heating and temp control, roll crown, roll crossing and roll bending, materials
for calendering, calendering sheets and films, embossing, coating and lamination by
calender, comparison between calendering and extrusion.
UNIT II 9
Rotational moulding - Introduction-principle-process-machinery used-materials-moulds
process parameters-merits & demerits of roto moulding.
FRP & Laminates - Introduction, FRP Processing methods-contact moulding-hand lay up,
Spray up method-vacuum bag & pressure bag moulding, filament welding Centrifugal
casting, pultrusion, pulforming matched die moulding – Laminates, definition of terms-high,
medium and low pressure laminating process, types of machinery, impregnation systems –
decorative and industrial laminates, continuous high pressure laminating process,
application.
51
UNIT III 9
Cellular plastics - Introduction-process to create foam in resins-mechanical foaming,
chemical foaming, physical foaming-processes to shape and solidify foams – low Pressure
foam moulding, high pressure foam moulding, RIM Casting foams, steam chest moulding
structural foam moulding–applications – Foamed extrusion.
Casting Processes - Introduction – casting processes viz:Mould casting,
Empedding/potting, Encapsulation –Dipcasting-slush casting Roto casting, cell casting, static
powder casting, continuous casting, solvent casting, operation and control of above csting
processes plastisol processing.
Coating Process - Introduction-Roller coating methods, powder coating-fluidaised bed
coating, Electro static spray coating-Equipment, process and applications.
UNIT IV 9
Machining & Joining of Plastics (10 hours) - Introduction-Importance of machining –
methods viz; cutting, drilling, blending, filling etc., joining-principles-cohesion principle,
adhesion principle – solvent cementing. Dop cementing, welding of plastics-viz high
frequency welding thermal sealing, spin welding, vibration welding, hot plate welding,
ultrasonic welding, Adhesive ponding-examples: Mechanical fasteners.
UNIT V 9
Other Secondary Processes
Printing, painting, Hot slamping, In mould decoration, Electro plating and vacuum
metallising.
TOTAL: 45 PERIODS
REFERENCES
1. A Guide to Injection Molding of Plastics - By Bolur, P.C.
2. Development in Injection Molding - By Whelan, A & Craft, J.L.
3. Technician’s Hand Book & Plastics - By Grandilli, P.A.
4. Plastics Materials & Processing - By Schwartz & Goodman.
5. Injection Molding - By Athalye, A.S.
6. Injection Molding Technology - By V.D.I.
7. Innovation in Polymer Processing - By Stevenson.
8. Extrusion The definitive Processing Guide and Hand Book - By Giles, H.H & Others.
9. Compression Molding - By Iyesew, A.I.
10. Polymer Extrusion - By Rauwedaal, Chris.
11. Thermoforming - By James & Throne.
12. Basic Principle of rotational molding - By Crawford, R.J & Throne, J.L.
13. Basic Principle of Rotational Molding - By Bruins.
14. Basic Principle of Thermoforming - By Brycle, D.M
15. Plastics Injection Molding - By Brycle, D.M.
16. Injection molding of Plastics component - By Bown John.
17. Plastics Mold Design Vol.1 Compression & Transfer Moulds - By Bebb.
18. Plastics forming - By Beadle.
19. Plastics Forming - By Figher.
20. Calendering of Plastics - By Elden & Swan.
21. Welding of Plastics - By New Man.
22. Plastics Technology Mchraw -By Milby.
23. Injection Molding Theory & Practice - By Rubin, Irvin.
24. Injection Molding Hand Book - By Rusto, D.V & Rosato, D.V.
25. Plastic Engineering Hand Book & D – 5 - By Society of Plastic Industry Inc.
26. Plastics Material & Processing- By Strong, A, Brent.
27. Blow Molding Hand Book - By Rosato, D.V & Rosato, D.V.
28. Plastic Extrusion Technology - By Hensen.
29. Hand Book of Plastics Technology 2 Vol. - By Allen, W.S & Baker, P.H.
30. Extrusion of Plastics - By Fisher.
31. Plastics Extrusion Technology - By Grief.
32. Plastic Engineering Hand Book - By S P I..
33. Plastics Extrusion Technology - By Henson.
34. Lecture Notes for Risk Assessment.
PL2356 PLASTICS PROCESSING TECHNOLOGY – II L T P C
3 0 0 3
UNIT I 9
Thermoforming
Basic principles & types of thermoforming processes, Thermoforming moulds-processing
parameters—faults, causes and remedies.
Calendering
Principle and process description, types of calender units 2, 3 and 4 rolled calenders, Design
of calender roll, Heating and temp control, roll crown, roll crossing and roll bending, materials
for calendering, calendering sheets and films, embossing, coating and lamination by
calender, comparison between calendering and extrusion.
UNIT II 9
Rotational moulding - Introduction-principle-process-machinery used-materials-moulds
process parameters-merits & demerits of roto moulding.
FRP & Laminates - Introduction, FRP Processing methods-contact moulding-hand lay up,
Spray up method-vacuum bag & pressure bag moulding, filament welding Centrifugal
casting, pultrusion, pulforming matched die moulding – Laminates, definition of terms-high,
medium and low pressure laminating process, types of machinery, impregnation systems –
decorative and industrial laminates, continuous high pressure laminating process,
application.
51
UNIT III 9
Cellular plastics - Introduction-process to create foam in resins-mechanical foaming,
chemical foaming, physical foaming-processes to shape and solidify foams – low Pressure
foam moulding, high pressure foam moulding, RIM Casting foams, steam chest moulding
structural foam moulding–applications – Foamed extrusion.
Casting Processes - Introduction – casting processes viz:Mould casting,
Empedding/potting, Encapsulation –Dipcasting-slush casting Roto casting, cell casting, static
powder casting, continuous casting, solvent casting, operation and control of above csting
processes plastisol processing.
Coating Process - Introduction-Roller coating methods, powder coating-fluidaised bed
coating, Electro static spray coating-Equipment, process and applications.
UNIT IV 9
Machining & Joining of Plastics (10 hours) - Introduction-Importance of machining –
methods viz; cutting, drilling, blending, filling etc., joining-principles-cohesion principle,
adhesion principle – solvent cementing. Dop cementing, welding of plastics-viz high
frequency welding thermal sealing, spin welding, vibration welding, hot plate welding,
ultrasonic welding, Adhesive ponding-examples: Mechanical fasteners.
UNIT V 9
Other Secondary Processes
Printing, painting, Hot slamping, In mould decoration, Electro plating and vacuum
metallising.
TOTAL: 45 PERIODS
REFERENCES
1. A Guide to Injection Molding of Plastics - By Bolur, P.C.
2. Development in Injection Molding - By Whelan, A & Craft, J.L.
3. Technician’s Hand Book & Plastics - By Grandilli, P.A.
4. Plastics Materials & Processing - By Schwartz & Goodman.
5. Injection Molding - By Athalye, A.S.
6. Injection Molding Technology - By V.D.I.
7. Innovation in Polymer Processing - By Stevenson.
8. Extrusion The definitive Processing Guide and Hand Book - By Giles, H.H & Others.
9. Compression Molding - By Iyesew, A.I.
10. Polymer Extrusion - By Rauwedaal, Chris.
11. Thermoforming - By James & Throne.
12. Basic Principle of rotational molding - By Crawford, R.J & Throne, J.L.
13. Basic Principle of Rotational Molding - By Bruins.
14. Basic Principle of Thermoforming - By Brycle, D.M
15. Plastics Injection Molding - By Brycle, D.M.
16. Injection molding of Plastics component - By Bown John.
17. Plastics Mold Design Vol.1 Compression & Transfer Moulds - By Bebb.
18. Plastics forming - By Beadle.
19. Plastics Forming - By Figher.
20. Calendering of Plastics - By Elden & Swan.
21. Welding of Plastics - By New Man.
22. Plastics Technology Mchraw -By Milby.
23. Injection Molding Theory & Practice - By Rubin, Irvin.
24. Injection Molding Hand Book - By Rusto, D.V & Rosato, D.V.
25. Plastic Engineering Hand Book & D – 5 - By Society of Plastic Industry Inc.
26. Plastics Material & Processing- By Strong, A, Brent.
27. Blow Molding Hand Book - By Rosato, D.V & Rosato, D.V.
28. Plastic Extrusion Technology - By Hensen.
29. Hand Book of Plastics Technology 2 Vol. - By Allen, W.S & Baker, P.H.
30. Extrusion of Plastics - By Fisher.
31. Plastics Extrusion Technology - By Grief.
32. Plastic Engineering Hand Book - By S P I..
33. Plastics Extrusion Technology - By Henson.
34. Lecture Notes for Risk Assessment.
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