ED 9256 ADVANCED TOOL DESIGN SYLLABUS | ANNA UNIVERSITY ME CAD/CAM 1ST SEM SYLLABUS REGULATION 2009 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY FIRST SEMESTER M.E CAD/CAM DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2009 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
ED 9256 ADVANCED TOOL DESIGN L T P C
3 0 0 3
UNIT I INTRODUCTION TO TOOL DESIGN 8
Introduction –Tool Engineering – Tool Classifications– Tool Design Objectives –
Tool Design in manufacturing- Challenges and requirements- Standards in tool
design-Tool drawings -Surface finish – Fits and Tolerances - Tooling Materials-
Ferrous and Non ferrous Tooling Materials- Carbides, Ceramics and Diamond -Non
metallic tool materials-Designing with relation to heat treatment
UNIT II DESIGN OF CUTTING TOOLS 9
Mechanics of Metal cutting –Oblique and orthogonal cutting- Chip formation and
shear angle - Single-point cutting tools – Milling cutters – Hole making cutting tools-
Broaching Tools - Design of Form relieved and profile relieved cutters-Design of
gear and thread milling cutters
UNIT III DESIGN OF JIGS AND FIXTURES 10
Introduction – Fixed Gages – Gage Tolerances –selection of material for Gages –
Indicating Gages – Automatic gages – Principles of location – Locating methods and
devices – Principles of clamping – Drill jigs – Chip formation in drilling – General
considerations in the design of drill jigs – Drill bushings – Methods of construction –
Thrust and Turning Moments in drilling - Drill jigs and modern manufacturing- Types
of Fixtures – Vise Fixtures – Milling Fixtures – Boring Fixtures – Broaching Fixtures
– Lathe Fixtures – Grinding Fixtures – Modular Fixtures – Cutting Force
Calculations.
UNIT IV DESIGN OF PRESS TOOL DIES 10
Types of Dies –Method of Die operation–Clearance and cutting force calculations-
Blanking and Piercing die design – Pilots – Strippers and pressure pads- Presswork
materials – Strip layout – Short-run tooling for Piercing – Bending dies – Forming dies
– Drawing dies-Design and drafting.
UNIT V TOOL DESIGN FOR CNC MACHINE TOOLS 8
Introduction –Tooling requirements for Numerical control systems – Fixture design
for CNC machine tools- Sub plate and tombstone fixtures-Universal fixtures– Cutting
tools– Tool holding methods– Automatic tool changers and tool positioners – Tool
presetting– General explanation of the Brown and Sharp machine.
TOTAL: 45 PERIODS
REFERENCES:
1. Cyrll Donaldson, George H.LeCain, V.C. Goold, “Tool Design”, Tata McGraw Hill
Publishing Company Ltd., 2000.
2. E.G.Hoffman,” Jig and Fixture Design”, Thomson Asia Pvt Ltd, Singapore, 2004
3. Prakash Hiralal Joshi, “Tooling data”, Wheeler Publishing, 2000
11
4. Venkataraman K., “Design of Jigs, Fixtures and Presstools”, TMH, 2005
5. Haslehurst M., “Manufacturing Technology”, The ELBS, 1978.
ED 9256 ADVANCED TOOL DESIGN L T P C
3 0 0 3
UNIT I INTRODUCTION TO TOOL DESIGN 8
Introduction –Tool Engineering – Tool Classifications– Tool Design Objectives –
Tool Design in manufacturing- Challenges and requirements- Standards in tool
design-Tool drawings -Surface finish – Fits and Tolerances - Tooling Materials-
Ferrous and Non ferrous Tooling Materials- Carbides, Ceramics and Diamond -Non
metallic tool materials-Designing with relation to heat treatment
UNIT II DESIGN OF CUTTING TOOLS 9
Mechanics of Metal cutting –Oblique and orthogonal cutting- Chip formation and
shear angle - Single-point cutting tools – Milling cutters – Hole making cutting tools-
Broaching Tools - Design of Form relieved and profile relieved cutters-Design of
gear and thread milling cutters
UNIT III DESIGN OF JIGS AND FIXTURES 10
Introduction – Fixed Gages – Gage Tolerances –selection of material for Gages –
Indicating Gages – Automatic gages – Principles of location – Locating methods and
devices – Principles of clamping – Drill jigs – Chip formation in drilling – General
considerations in the design of drill jigs – Drill bushings – Methods of construction –
Thrust and Turning Moments in drilling - Drill jigs and modern manufacturing- Types
of Fixtures – Vise Fixtures – Milling Fixtures – Boring Fixtures – Broaching Fixtures
– Lathe Fixtures – Grinding Fixtures – Modular Fixtures – Cutting Force
Calculations.
UNIT IV DESIGN OF PRESS TOOL DIES 10
Types of Dies –Method of Die operation–Clearance and cutting force calculations-
Blanking and Piercing die design – Pilots – Strippers and pressure pads- Presswork
materials – Strip layout – Short-run tooling for Piercing – Bending dies – Forming dies
– Drawing dies-Design and drafting.
UNIT V TOOL DESIGN FOR CNC MACHINE TOOLS 8
Introduction –Tooling requirements for Numerical control systems – Fixture design
for CNC machine tools- Sub plate and tombstone fixtures-Universal fixtures– Cutting
tools– Tool holding methods– Automatic tool changers and tool positioners – Tool
presetting– General explanation of the Brown and Sharp machine.
TOTAL: 45 PERIODS
REFERENCES:
1. Cyrll Donaldson, George H.LeCain, V.C. Goold, “Tool Design”, Tata McGraw Hill
Publishing Company Ltd., 2000.
2. E.G.Hoffman,” Jig and Fixture Design”, Thomson Asia Pvt Ltd, Singapore, 2004
3. Prakash Hiralal Joshi, “Tooling data”, Wheeler Publishing, 2000
11
4. Venkataraman K., “Design of Jigs, Fixtures and Presstools”, TMH, 2005
5. Haslehurst M., “Manufacturing Technology”, The ELBS, 1978.
No comments:
Post a Comment
Any doubt ??? Just throw it Here...