CC 9211 COMPETITIVE MANUFACTURING SYSTEMS SYLLABUS | ANNA UNIVERSITY ME CAD/CAM 1ST SEM SYLLABUS REGULATION 2009 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY FIRST SEMESTER M.E CAD/CAM DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2009 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
CC 9211 COMPETITIVE MANUFACTURING SYSTEMS L T P C
3 0 0 3
AIM:
To impart knowledge on the pace of changes in the manufacturing technology.
OBJECTIVE:
To emphasize the knowledge on the quality improvement, automation, and advanced
manufacturing techniques to create the highest-caliber products quickly, efficiently,
inexpensively, and in synchronization with the marketing, sales, and customer service of
the company.
UNIT I MANUFACTURING IN A COMPETITIVE ENVIRONMENT 9
Automation of manufacturing process - Numerical control - Adaptive control - material
handling and movement - Industrial robots - Sensor technology - flexible fixtures - Design
for assembly, disassembly and service.
UNIT II GROUP TECHNOLOGY & FLEXIBLE MANUFACTURING SYSTEMS 9
Part families - classification and coding - Production flow analysis - Machine cell design -
Benefits. Components of FMS - Application work stations - Computer control and
functions - Planning, scheduling and control of FMS - Scheduling - Knowledge based
scheduling - Hierarchy of computer control - Supervisory computer.
UNIT III COMPUTER SOFTWARE, SIMULATION AND DATABASE OF FMS 9
System issues - Types of software - specification and selection - Trends - Application of
simulation - software - Manufacturing data systems - data flow - CAD/CAM considerations
- Planning FMS database.
UNIT IV LEAN MANUFACTURING: 9
Origin of lean production system – Customer focus – Muda (waste) – Standards – 5S
system – Total Productive Maintenance – standardized work –Man power reduction –
Overall efficiency - Kaizen – Common layouts - Principles of JIT - Jidoka concept – Poka-
Yoke (mistake proofing) - Worker Involvement– Quality circle activity – Kaizen training -
Suggestion Programmes – Hoshin Planning System (systematic planning methodology) –
Lean culture.
UNIT V JUST IN TIME 9
Characteristics of JIT - Pull method - quality -small lot sizes - work station loads - close
supplier ties – flexible work force - line flow strategy - preventive maintenance - Kanban
system - strategic implications - implementation issues - Lean manufacture.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Groover M.P., " Automation, Production Systems and Computer Integrated
Manufacturing ", Third Edition, Prentice-Hall, 2007.
2. Pascal Dennis, “Lean Production Simplified: A Plain-Language Guide to the World's
Most Powerful Production System”, (Second edition), Productivity Press, New York,
2007. REFERENCES: 1. Jha, N.K. “Handbook of Flexible Manufacturing Systems ", Academic Press Inc.,
1991.
2. Kalpkjian, “Manufacturing Engineering and Technology ", Addison-Wesley
Publishing Co., 1995.
3. Taiichi Ohno, Toyota, " Production System Beyond Large-Scale production
Productivity Press (India) Pvt.Ltd. 1992.
CC 9211 COMPETITIVE MANUFACTURING SYSTEMS L T P C
3 0 0 3
AIM:
To impart knowledge on the pace of changes in the manufacturing technology.
OBJECTIVE:
To emphasize the knowledge on the quality improvement, automation, and advanced
manufacturing techniques to create the highest-caliber products quickly, efficiently,
inexpensively, and in synchronization with the marketing, sales, and customer service of
the company.
UNIT I MANUFACTURING IN A COMPETITIVE ENVIRONMENT 9
Automation of manufacturing process - Numerical control - Adaptive control - material
handling and movement - Industrial robots - Sensor technology - flexible fixtures - Design
for assembly, disassembly and service.
UNIT II GROUP TECHNOLOGY & FLEXIBLE MANUFACTURING SYSTEMS 9
Part families - classification and coding - Production flow analysis - Machine cell design -
Benefits. Components of FMS - Application work stations - Computer control and
functions - Planning, scheduling and control of FMS - Scheduling - Knowledge based
scheduling - Hierarchy of computer control - Supervisory computer.
UNIT III COMPUTER SOFTWARE, SIMULATION AND DATABASE OF FMS 9
System issues - Types of software - specification and selection - Trends - Application of
simulation - software - Manufacturing data systems - data flow - CAD/CAM considerations
- Planning FMS database.
UNIT IV LEAN MANUFACTURING: 9
Origin of lean production system – Customer focus – Muda (waste) – Standards – 5S
system – Total Productive Maintenance – standardized work –Man power reduction –
Overall efficiency - Kaizen – Common layouts - Principles of JIT - Jidoka concept – Poka-
Yoke (mistake proofing) - Worker Involvement– Quality circle activity – Kaizen training -
Suggestion Programmes – Hoshin Planning System (systematic planning methodology) –
Lean culture.
UNIT V JUST IN TIME 9
Characteristics of JIT - Pull method - quality -small lot sizes - work station loads - close
supplier ties – flexible work force - line flow strategy - preventive maintenance - Kanban
system - strategic implications - implementation issues - Lean manufacture.
TOTAL: 45 PERIODS
TEXT BOOKS:
1. Groover M.P., " Automation, Production Systems and Computer Integrated
Manufacturing ", Third Edition, Prentice-Hall, 2007.
2. Pascal Dennis, “Lean Production Simplified: A Plain-Language Guide to the World's
Most Powerful Production System”, (Second edition), Productivity Press, New York,
2007. REFERENCES: 1. Jha, N.K. “Handbook of Flexible Manufacturing Systems ", Academic Press Inc.,
1991.
2. Kalpkjian, “Manufacturing Engineering and Technology ", Addison-Wesley
Publishing Co., 1995.
3. Taiichi Ohno, Toyota, " Production System Beyond Large-Scale production
Productivity Press (India) Pvt.Ltd. 1992.
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