MF3212 MANUFACTURING PROCESSES – II SYLLABUS | ANNA UNIVERSITY BE MANUFACTURING ENGINEERING 4TH SEM SYLLABUS REGULATION 2008 2011 2012-2013 BELOW IS THE ANNA UNIVERSITY FOURTH SEMESTER B.E. MANUFACTURING ENGINEERING DEPARTMENT SYLLABUS, TEXTBOOKS, REFERENCE BOOKS,EXAM PORTIONS,QUESTION BANK,PREVIOUS YEAR QUESTION PAPERS,MODEL QUESTION PAPERS, CLASS NOTES, IMPORTANT 2 MARKS, 8 MARKS, 16 MARKS TOPICS. IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011 2012-2013 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009
MF3212 MANUFACTURING PROCESSES – II LT P C
3 0 0 3
AIM:
To give the insight, principles of basic forming, casting and joining processes to the
student. So that they will be able to analyze the merits and limitations of each processes
while making process selection.
OBJECTIVE:
At the end of this course the student should be able to understand
The tools, equipment and principle of operation of primary and secondary
manufacturing processes.
28
Defects, causes and their remedies of welding, casting and metal forming
operations.
Processing of plastics and fabrication of various types composite material.
Equipment, principle of operation of non traditional machining and forming
processes.
UNIT I CASTING PROCESSES 9
Casting Terminology – Pattern – Types of Patterns – Pattern allowances – Moulds
Moulding Tools – Machines and Materials – Core – Core Making – Sand Moulding
methods – Melting furnaces – fluxing – Inoculation – Die-casting processes-Cleaning,
Inspection and repairing of castings.
UNIT II METAL FORMING PROCESSES 9
Hot working & Cold working of metals – Forging Machines - Forging operations– Rolling
Types of Rolling mills – Rolling operations – Extrusion – Extrusion processes– Rod, wire
and tube drawing - Bending – Principle & types- Deep drawing – Principle & Types
Sheet metal forming operations such as squeezing, spinning, peen ,stretch forming and
super plastic forming.
UNIT III FABRICATIOIN PROCESSES 9
Welding – Classification of welding – Electric Arc Welding- Equipment – Consumables –
processes – Gas Welding – Equipment – Processes – Resistance welding – Types of
Resistance welding – Soldering & Brazing – Adhesive bonding – Welding Inspection –
Defects, Causes & Remedies.
UNIT IV PROCESSING OF PLASTICS AND COMPOSITES 9
Types of plastics – Processing of thermo plastics – Extrusion, Inspection blow,
Rotatromal moulding processes – Calendaring, Film blowing, Thermo forming
Processing of thermosets - Compression, Transfer, Jet Moulding processes – Bonding
of thermoplastics- Laminated plastic –– Composites- types- Fabrication Methods
advantages ,limitations and applications.
UNIT V UNCONVENTIONAL METHODS OF MANUFACTURING 9
Introduction – Need –classification -Electro-Discharge Machining – Electro-Chemical
Machining – Laser Beam Machining – Abrasive Jet Machining –Water jet Cutting
Ultrasonic Machining –– High Velocity Forming of Metals – Explosive Fabrication –
Hydro forming – Electro-hydraulic Forming – Magnetic pulse Forming – Electron Beam
Machining.
TOTAL : 45 PERIODS
TEXT BOOKS
1. S.Gowri, P.Hariharan, A.Suresh Babu “Manufacturing Technology-I”,Pearson
Education, 2008
2. P.C.SHARMA, A Text book of Production Technology, S.Chand and Co., Ltd., 1999.
REFERENCES
1. R.K.Rajput, “Manufacturing Technology (Manufacturing Processes), Latmi
Publications Ltd., New Delhi,2007
2. D.K.Singh, “Fundamentals of Manufacturing Engineering”, Ane Books India, New
Delhi,2008
3. R.B.Gupta, “Foundry Engineering”, Sataya Prakasham, New Delhi,2002
4. R.S.Parmar, “Welding Processes and Technology”, Khanna Publishers, New
Delhi,2003
MF3212 MANUFACTURING PROCESSES – II LT P C
3 0 0 3
AIM:
To give the insight, principles of basic forming, casting and joining processes to the
student. So that they will be able to analyze the merits and limitations of each processes
while making process selection.
OBJECTIVE:
At the end of this course the student should be able to understand
The tools, equipment and principle of operation of primary and secondary
manufacturing processes.
28
Defects, causes and their remedies of welding, casting and metal forming
operations.
Processing of plastics and fabrication of various types composite material.
Equipment, principle of operation of non traditional machining and forming
processes.
UNIT I CASTING PROCESSES 9
Casting Terminology – Pattern – Types of Patterns – Pattern allowances – Moulds
Moulding Tools – Machines and Materials – Core – Core Making – Sand Moulding
methods – Melting furnaces – fluxing – Inoculation – Die-casting processes-Cleaning,
Inspection and repairing of castings.
UNIT II METAL FORMING PROCESSES 9
Hot working & Cold working of metals – Forging Machines - Forging operations– Rolling
Types of Rolling mills – Rolling operations – Extrusion – Extrusion processes– Rod, wire
and tube drawing - Bending – Principle & types- Deep drawing – Principle & Types
Sheet metal forming operations such as squeezing, spinning, peen ,stretch forming and
super plastic forming.
UNIT III FABRICATIOIN PROCESSES 9
Welding – Classification of welding – Electric Arc Welding- Equipment – Consumables –
processes – Gas Welding – Equipment – Processes – Resistance welding – Types of
Resistance welding – Soldering & Brazing – Adhesive bonding – Welding Inspection –
Defects, Causes & Remedies.
UNIT IV PROCESSING OF PLASTICS AND COMPOSITES 9
Types of plastics – Processing of thermo plastics – Extrusion, Inspection blow,
Rotatromal moulding processes – Calendaring, Film blowing, Thermo forming
Processing of thermosets - Compression, Transfer, Jet Moulding processes – Bonding
of thermoplastics- Laminated plastic –– Composites- types- Fabrication Methods
advantages ,limitations and applications.
UNIT V UNCONVENTIONAL METHODS OF MANUFACTURING 9
Introduction – Need –classification -Electro-Discharge Machining – Electro-Chemical
Machining – Laser Beam Machining – Abrasive Jet Machining –Water jet Cutting
Ultrasonic Machining –– High Velocity Forming of Metals – Explosive Fabrication –
Hydro forming – Electro-hydraulic Forming – Magnetic pulse Forming – Electron Beam
Machining.
TOTAL : 45 PERIODS
TEXT BOOKS
1. S.Gowri, P.Hariharan, A.Suresh Babu “Manufacturing Technology-I”,Pearson
Education, 2008
2. P.C.SHARMA, A Text book of Production Technology, S.Chand and Co., Ltd., 1999.
REFERENCES
1. R.K.Rajput, “Manufacturing Technology (Manufacturing Processes), Latmi
Publications Ltd., New Delhi,2007
2. D.K.Singh, “Fundamentals of Manufacturing Engineering”, Ane Books India, New
Delhi,2008
3. R.B.Gupta, “Foundry Engineering”, Sataya Prakasham, New Delhi,2002
4. R.S.Parmar, “Welding Processes and Technology”, Khanna Publishers, New
Delhi,2003
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