ME2201 MANUFACTURING TECHNOLOGY – I SYLLABUS | ANNA UNIVERSITY BE MECHANICAL 3RD SEMESTER SYLLABUS REGULATION 2008 2011-2012

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ME2201 MANUFACTURING TECHNOLOGY – I SYLLABUS | ANNA UNIVERSITY BE MECHANICAL 3RD SEMESTER SYLLABUS REGULATION 2008 2011-2012 BELOW IS THE ANNA UNIVERSITY THIRD SEMESTER BE MECHANICAL ENGINEERING DEPARTMENT SYLLABUS IT IS APPLICABLE FOR ALL STUDENTS ADMITTED IN THE YEAR 2011-2012 (ANNA UNIVERSITY CHENNAI,TRICHY,MADURAI,TIRUNELVELI,COIMBATORE), 2008 REGULATION OF ANNA UNIVERSITY CHENNAI AND STUDENTS ADMITTED IN ANNA UNIVERSITY CHENNAI DURING 2009

ME2201 MANUFACTURING TECHNOLOGY – I L T P C
3 0 0 3
OBJECTIVE
To introduce the students the concepts of some basic manufacturing processes and
fabrication techniques, such as metal casting, metal joining, metal forming and plastics
component manufacture.
UNIT I METAL CASTING PROCESSES 9
Sand casting – Sand moulds - Type of patterns – Pattern materials – Pattern
allowances – Types of Moulding sand – Properties – Core making – Methods of Sand
testing – Moulding machines – Types of moulding machines - Melting furnaces –
Working principle of Special casting processes – Shell, investment casting – Ceramic
mould – Lost Wax process – Pressure die casting – Centrifugal casting – CO2 process
– Sand Casting defects – Inspection methods
UNIT II JOINING PROCESSES 9
Fusion welding processes – Types of Gas welding – Equipments used – Flame
characteristics – Filler and Flux materials - Arc welding equipments - Electrodes –
Coating and specifications – Principles of Resistance welding – Spot/butt, seam
welding – Percusion welding - Gas metal arc welding – Flux cored – Submerged arc
welding – Electro slag welding – TIG welding – Principle and application of special
welding processes - Plasma arc welding – Thermit welding – Electron beam welding –
Friction welding – Diffusion welding – Weld defects – Brazing and soldering process –
Methods and process capabilities – Filler materials and fluxes – Types of Adhesive
bonding.
UNIT III BULK DEFORMATION PROCESSES 9
Hot working and cold working of metals – Forging processes – Open, impression and
closed die forging – Characteristics of the process – Types of Forging Machines –
Typical forging operations – Rolling of metals – Types of Rolling mills - Flat strip rolling
– Shape rolling operations – Defects in rolled parts - Principle of rod and wire drawing -
Tube drawing –– Principles of Extrusion – Types of Extrusion – Hot and Cold extrusion
–– Equipments used.
UNIT IV SHEET METAL PROCESSES 9
Sheet metal characteristics - Typical shearing operations, bending and drawing
operations – Stretch forming operations –– Formability of sheet metal – Test methods
– Working principle and application of special forming processes - Hydro forming –
Rubber pad forming – Metal spinning – Introduction to Explosive forming, Magnetic
pulse forming, Peen forming, Super plastic forming.
UNIT V MANUFACTURING OF PLASTIC COMPONENTS 9
Types of plastics - Characteristics of the forming and shaping processes – Moulding of
Thermoplastics – Working principles and typical applications of - Injection moulding –
Plunger and screw machines – Compression moulding, Transfer moulding - Typical
industrial applications – Introduction to Blow moulding – Rotational moulding – Film
blowing – Extrusion - Thermoforming, - Bonding of Thermoplastics.
TOTAL: 45 PERIODS
23
TEXT BOOKS
1. Hajra Choudhury, “Elements of Workshop Technology, Vol. I and II”, Media
Promotors Pvt Ltd., Mumbai, 2001
2. S.Gowri, P.Hariharan, and A.Suresh Babu, “Manufacturing Technology 1”, Pearson
Education , 2008.
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REFERENCES
1. B.S. Magendran Parashar & R.K. Mittal,”Elements of Manufacturing Processes”,
Prentice Hall of India, 2003.
2. P.N. Rao,”Manufacturing Technology”,Tata McGraw-Hill Publishing Limited, II
Edition, 2002.
3. P.C. Sharma, “A text book of production technology”,S. Chand and Company, IV
Edition, 2003.
4. Begman, ‘Manufacturing Process”, John Wilely & Sons, VIII Edition, 2005.
5. Serope Kalpajian, Steven R.Schmid, Manufacturing Engineering and Technology,
Pearson Education, Inc. 2002(Second Indian Reprint).
6. Beddoes.J and Bibby M.J, ‘Principles of Metal Manufacturing Processes’, Elsevier,
2006.
7. Rajput R.K, ‘A text book of Manufacturing Technology’, Lakshmi Publications, 2007.